Laser PI Film Cutting
Precision PI Film Cutting
in Singapore
Burr-free laser cutting for polyimide film, Kapton, flexible PCB substrates, and multi-layer flex circuits. No mechanical stress, no delamination — tolerances from ±0.05 mm for the tightest flex electronics applications, all from our Singapore facility.
What We Do
Cutting Capabilities
Our UV and CO₂ laser systems are tuned for thin polymer films — delivering clean, burr-free cuts without the heat distortion, delamination, or micro-tears of mechanical die-cutting.

Cutting Tolerance
Tight positional accuracy maintained across roll-to-sheet and sheet formats. Critical for multi-layer flex alignment.
±0.05mm

Max Sheet / Panel Size
Full-panel processing in one pass. Eliminates repositioning errors on large flex circuit panels.

Film Thickness Range
From ultra-thin 10 μm single-layer PI to 0.5 mm multi-layer flex stacks with adhesive and coverlay.
0.01 – 0.5mm

Edge Quality
No burrs, no micro-tears, no carbonisation on cut edges. UV laser minimises HAZ on copper traces near cut lines.
Burr-free

Laser Type
UV laser (355 nm) for fine-pitch FPC with copper traces; CO₂ for pure PI film and simple outlines. Both in-house.
UV 355nm

Fine Feature Size
Slots, via outlines, tab cuts, and registration holes as small as 0.1 mm wide. Ideal for FPC routing and coverlay trimming.
0.1mm
Materials
Film Types We Cut
8+ flexible and rigid-flex substrate types processed in-house. Each material has different laser absorption characteristics — our parameters are tuned per film type to prevent delamination, charring, and trace damage.
Working with a multi-layer stack or unusual substrate? Send us your stackup — we’ll advise on the right laser and confirm capability before you commit.
View Material →
PI Film (Kapton)
0.013 – 0.25mm
Flexible PCB (FPC)
0.05 – 0.3mm
Coverlay (PI + Adhesive)
0.025 – 0.1mm
PET Film
0.025 – 0.25mm
LCP (Liquid Crystal Polymer)
0.05 – 0.2mm
PI + Stainless Steel (Rigid-Flex)
0.1 – 0.5mm
FCCL (Copper-Clad PI)
0.05 – 0.15mm
PI Tape / Adhesive Film
0.01 – 0.08mm
Where PI Film Cutting is Used
PI film cutting is a core enabling process for flexible electronics — from wearable devices to satellite antennas and medical implants.
Wafer Tape & Process Film Cutting
Flexible Circuit & Antenna Cutting
Implantable & Diagnostic Flex Circuits
High-Reliability Flex Assemblies
Flex Heaters & Insulation Gaskets
Display FPC & Camera Flex Cables
From Drawing to Delivery
Six steps, transparent at every stage. Most orders quote within 24 hours.
Upload Drawing
DXF, DWG, PDF, or STEP. We accept most 2D/3D formats.
Engineering Review
We check tolerances, material fit, and flag any DFM issues before quoting.
Quotation
Detailed quote within 24h — material, thickness, quantity, finish noted.
Production
Cutting run on our CO₂ laser. Parameters selected per glass type and thickness.
Quality Check
Dimensional verification. First-off approval for new jobs; batch sampling for repeats.
Delivery
Same-day dispatch for in-stock jobs. Local Singapore delivery or self-collect.
What Makes Our PI Film Cutting Different
Thin film cutting is unforgiving — the wrong laser or fixture causes delamination, trace damage, and dimensional shift. We’ve built the process specifically for flex substrates.
UV Laser for Copper-Bearing FPC
UV Laser for Copper-Bearing FPC
No-Tooling Custom Shapes — From 1 Piece
Multi-Layer Stack Capability
Multi-Layer Stack Capability
Semiconductor-Grade Cleanliness & Traceability
Laser Cutting vs Other PI Film Cutting Methods
Understand where laser cutting beats die-cutting and mechanical methods for flexible substrates.
| Criterion | Laser Cutting (Ours) | Steel Rule Die | CNC Router | Mechanical Punch |
|---|---|---|---|---|
| Dimensional tolerance | ±0.05mm | ±0.1–0.3mm | ±0.1mm | ±0.05mm (with die) |
| Tooling / NRE cost |
None
|
S$300–2000 per die |
None |
High (punch + die) |
| Min order quantity | 1 piece | 500–5000 pcs MOQ | 1 piece | 1000+ pcs typical |
| Copper trace damage |
None (UV laser)
|
Edge crush possible |
Heat / burr on traces |
Shear stress on traces |
| Design change lead time |
Same day (DXF update)
|
1–3 weeks (new die) |
Same day |
1–3 weeks (new punch) |
| Complex internal features |
Yes — any shape
|
Limited by die design |
Yes but slow |
Simple shapes only |

Dicing Tape Ring Cutting
UV-release tape · 200mm wafer · 5000 pcs/run

NFC Antenna Flex Blanks
FPC · 0.1mm · ±0.05mm · 2000 pcs

Diagnostic Patch Flex Circuit
Kapton 0.05mm · UV laser · Lot traceable
Featured Projects
PI Film Cutting Work We've Delivered
A selection of recent PI film and flex substrate cutting projects across semiconductor, medical, and consumer electronics.
Services That Work Well Together
PI film cutting is often one step in a broader flex assembly process. We handle what comes next.
Laser Engraving
Mark serial numbers, QR codes, and part IDs directly onto PI film surfaces without ink or labels.
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Glass Cutting
Cut glass substrates for display modules and optical assemblies alongside your PI film order.
Request Similar →
Non-Metal Cutting
Acrylic, PC, FR4, and composite substrates cut with the same precision and no tooling cost.
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Laser Cleaning
Remove oxide, adhesive residue, or contamination from flex substrates before bonding.
Request Similar →
FAQ
Common Questions
Answers to the questions we hear most often from new customers.
What is the difference between CO₂ and UV laser for PI film cutting?
Can you cut multi-layer flex stacks (PI + adhesive + copper + coverlay)?
What is the minimum feature size or slot width you can cut?
Do you offer lot traceability and inspection reports?
Can you cut from a roll rather than sheet format?
What file format should I use for PI film cutting drawings?
Featured Projects
PI Film Cutting Work We've Delivered

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Get Started
Get a Free Quote Today
Send your drawing or project requirement for review. We can discuss materials, related processing needs and a practical next step for your project.
Confidentiality Note
We understand the value of your design files. The information you submit will be used only for project evaluation, quotation and production communication. We take customer confidentiality, data security and intellectual property protection seriously.